(Axial cutting and bending)
SMA 600

Universal cutting, bending and beading machine for belted components with axial leads
Characteristics

  • Lead diameters from 0.4 to 1.3 mm without tool changes
  • Belt spacing 5, 10 and 15 mm
  • Output adjustable up to max. 8,000 units/hour (depends on belt quality and lead diameter)
  • Components are always tension released during processing (4-5 kg elastic)
  • Safe and strain-free handling of the components by bending rolls with adjustable pressure
  • Crimping deepness continuously adjustable
  • Bending angle also adjustable
  • Pitch (2,5 - 60 mm) and pin length (3 - 30 mm) can be read and continuously adjusted over a digital display
  • Parameters and belt width are adjustable with turning knobs (located outside the machine)
  • Repetitive accuracy of parameters ± 0.05 mm
  • Machine is PLC-controlled (Siemens) and switches off automatically under the following conditions: nominal pieces reached, end of or failure in belt
  • Electronic counter
  • Tools are driven by cam discs
  • Electric drive with tooth belt (three-phase motor)
  • Machine is very low-maintenance, since linear guides are located at flexible components (feed unit, bending unit, tension release, belt feeding)
  • Belt feeding takes place at the front of the machine
  • End of belt slides out at the back side of the machine
  • Components drop into ESD-box below the machine
  • Operation voltage: 230V/50Hz (standard), other voltages are available on demand
  • Length x width x height (without accessories): 600 x 500 x 510 mm
  • Weight: approx. 53 kg (without accessories)

  • Easy changeable tools (2-3 min) facilitate the production of the below mentioned standard forms
  • Special shapes are also possible
  • Tools are made with carbide to guarantee high durability
  • Tools illustration:

Bending form 1:
Cutting and bending from 0.4 - 1.3 mm wire diameters
Body diameter: max. 35 mm
With a printed board thickness of 1.6 mm, the lead penetration depth is then 1.5 ± 0.1 mm (standard).
Distance between body and bending radius depends on width of the used bending finger
Options: 1.0 …1.2 …1.5 mm (standard = 1.5 mm)
SMA 600 Part2

Bending form 2:
Snap-in cutting, bending and crimping
Wire diameters from 0.4 - 0.9 mm
Body diameter: max. 35 mm
With a printed board thickness of 1.6 mm, the lead penetration depth is then 1.5 ± 0.1 mm (standard).

Bending form 3:
Standoff cutting, bending and crimping
Wire diameters from 0.4 - 1.3 mm
Body diameter: max. 35 mm
With a printed board thickness of 1.6 mm, the lead penetration depth is then 1.5 ± 0.1 mm (standard).

Bending form 4:
Upright / Crimping shapes: snap-in, standoff and straight cutting
Wire diameters from 0.4 - 0.9 mm without tool change
Body diameter: max. 5 mm
With a printed board thickness of 1.6 mm, the lead penetration depth is then 1.5 ± 0.1 mm (standard).

Special Forms:


Machine Images:

Overview axial processing
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Overview radial processing
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© 2012 Weresch Automat GmbH
Last updated: 2012-01-24